
The STARK UASB (Upflow Anaerobic Sludge Blanket) Anaerobic Reactor is an advanced wastewater treatment system designed to efficiently degrade high-strength organic pollutants through anaerobic digestion. It is especially suited for industrial effluents with high COD (Chemical Oxygen Demand) concentrations, such as those from food processing, pulp and paper, chemical, and pharmaceutical industries.
At the core of the UASB process is the upward flow of wastewater through a concentrated bed of anaerobic sludge granules. These granules host diverse microbial communities that convert organic matter into biogas (primarily methane and carbon dioxide) under oxygen-free conditions. The reactor design ensures extended contact time between influent and biomass, maximizing degradation efficiency.
One of the standout features of the STARK UASB system is its integrated three-phase separator, which ensures effective separation of treated effluent, generated biogas, and biomass. This prevents biomass loss and allows for high-rate operation with low sludge production. The collected methane can be harnessed as a renewable energy source, offering facilities an opportunity to reduce operational energy costs and carbon footprint.
The system is built using corrosion-resistant stainless steel or coated carbon steel, ensuring durability even under aggressive wastewater conditions. Internal hydraulic distribution ensures uniform loading across the reactor, reducing dead zones and enhancing biomass contact. The modular configuration supports scalable capacity from small pilot systems to large industrial-scale installations.
Additionally, the UASB reactor is compatible with downstream treatment technologies such as MBR (Membrane Bioreactor), SBR (Sequencing Batch Reactor), and aerobic polishing tanks, allowing for integration into multi-stage treatment systems that meet stringent discharge standards.
With its combination of energy recovery, operational stability, and low sludge yield, the STARK UASB Anaerobic Reactor offers a sustainable and cost-effective solution for industrial wastewater management, helping clients meet regulatory compliance and ESG goals.
Parameter | Specification |
---|---|
Model Capacity Range | 10 m³/day – 5000 m³/day (customizable) |
COD Removal Efficiency | Up to 90% |
Hydraulic Retention Time (HRT) | 6 – 24 hours |
Operating Temperature | 35°C – 38°C (mesophilic), up to 55°C (thermophilic) |
Material | Stainless Steel SUS304/SUS316L or Epoxy-coated Carbon Steel |
Design Pressure | Atmospheric pressure operation |
Gas Collection | Integrated gas dome with biogas outlet and safety valves |
Three-phase Separator | Built-in for solid-liquid-gas separation |
Sludge Granule Size | 1 – 3 mm (average) |
Automation | Optional PLC-based control system with remote monitoring |
The STARK UASB Anaerobic Reactor is highly suitable for a wide range of industrial and municipal applications requiring efficient organic wastewater treatment and biogas recovery. Typical industries include:
It is particularly effective for high-COD, biodegradable effluent streams that benefit from energy recovery through biogas utilization.
The UASB system operates under anaerobic conditions to break down complex organic compounds into simpler molecules, producing biogas rich in methane (CH₄). This allows industries to not only reduce pollutant loads by up to 90% but also capture renewable energy for heat or power generation, lowering operational costs and carbon footprint.
Compared to aerobic systems, the UASB reactor requires less land area due to its vertical configuration and shorter hydraulic retention time. The absence of aeration equipment reduces energy consumption and mechanical complexity, making it ideal for facilities seeking cost-effective, low-maintenance solutions in constrained industrial environments.