High-Efficiency UASB Anaerobic Reactor | Industrial Wastewater & Biogas Solution

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STARK UASB Anaerobic Reactor for Industrial Wastewater Treatment

High-Efficiency UASB Reactor for Organic-Rich Industrial Wastewater The STARK UASB Anaerobic Reactor is a cost-effective solution for treating high-strength organic wastewater in industries such as food processing, brewing, paper, and chemical manufacturing. Utilizing anaerobic digestion, the system efficiently degrades organic matter while generating biogas as a byproduct, offering both environmental and economic benefits. With its compact design and proven performance under variable influent conditions, the UASB system is ideal for industrial plants aiming to reduce chemical oxygen demand (COD) loads before aerobic or membrane polishing. It also supports integration with energy recovery systems for sustainable operations.
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Product Description

Comprehensive Overview of the STARK UASB Anaerobic Reactor

The STARK UASB (Upflow Anaerobic Sludge Blanket) Anaerobic Reactor is an advanced wastewater treatment system designed to efficiently degrade high-strength organic pollutants through anaerobic digestion. It is especially suited for industrial effluents with high COD (Chemical Oxygen Demand) concentrations, such as those from food processing, pulp and paper, chemical, and pharmaceutical industries.

At the core of the UASB process is the upward flow of wastewater through a concentrated bed of anaerobic sludge granules. These granules host diverse microbial communities that convert organic matter into biogas (primarily methane and carbon dioxide) under oxygen-free conditions. The reactor design ensures extended contact time between influent and biomass, maximizing degradation efficiency.

One of the standout features of the STARK UASB system is its integrated three-phase separator, which ensures effective separation of treated effluent, generated biogas, and biomass. This prevents biomass loss and allows for high-rate operation with low sludge production. The collected methane can be harnessed as a renewable energy source, offering facilities an opportunity to reduce operational energy costs and carbon footprint.

The system is built using corrosion-resistant stainless steel or coated carbon steel, ensuring durability even under aggressive wastewater conditions. Internal hydraulic distribution ensures uniform loading across the reactor, reducing dead zones and enhancing biomass contact. The modular configuration supports scalable capacity from small pilot systems to large industrial-scale installations.

Additionally, the UASB reactor is compatible with downstream treatment technologies such as MBR (Membrane Bioreactor), SBR (Sequencing Batch Reactor), and aerobic polishing tanks, allowing for integration into multi-stage treatment systems that meet stringent discharge standards.

With its combination of energy recovery, operational stability, and low sludge yield, the STARK UASB Anaerobic Reactor offers a sustainable and cost-effective solution for industrial wastewater management, helping clients meet regulatory compliance and ESG goals.

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Product Parameter

Technical Specifications of STARK UASB Anaerobic Reactor

Parameter Specification
Model Capacity Range 10 m³/day – 5000 m³/day (customizable)
COD Removal Efficiency Up to 90%
Hydraulic Retention Time (HRT) 6 – 24 hours
Operating Temperature 35°C – 38°C (mesophilic), up to 55°C (thermophilic)
Material Stainless Steel SUS304/SUS316L or Epoxy-coated Carbon Steel
Design Pressure Atmospheric pressure operation
Gas Collection Integrated gas dome with biogas outlet and safety valves
Three-phase Separator Built-in for solid-liquid-gas separation
Sludge Granule Size 1 – 3 mm (average)
Automation Optional PLC-based control system with remote monitoring
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Applicable Industry

Applicable Industries

The STARK UASB Anaerobic Reactor is highly suitable for a wide range of industrial and municipal applications requiring efficient organic wastewater treatment and biogas recovery. Typical industries include:

  • Food and Beverage Processing (e.g., dairy, beer, sugar, starch)
  • Pulp and Paper Manufacturing
  • Textile and Dyeing Wastewater
  • Petrochemical and Refining
  • Pharmaceutical Production
  • Slaughterhouses and Meat Processing
  • Municipal Sewage Treatment Plants

It is particularly effective for high-COD, biodegradable effluent streams that benefit from energy recovery through biogas utilization.

Stark Advantage

Advantage One: High-Efficiency Anaerobic Treatment with Energy Recovery

The UASB system operates under anaerobic conditions to break down complex organic compounds into simpler molecules, producing biogas rich in methane (CH₄). This allows industries to not only reduce pollutant loads by up to 90% but also capture renewable energy for heat or power generation, lowering operational costs and carbon footprint.

Advantage Two: Compact Footprint and Simplified Operation

Compared to aerobic systems, the UASB reactor requires less land area due to its vertical configuration and shorter hydraulic retention time. The absence of aeration equipment reduces energy consumption and mechanical complexity, making it ideal for facilities seeking cost-effective, low-maintenance solutions in constrained industrial environments.

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